Tuesday, 10 December 2013

Build Diary - Record of Time

Build Day Work Completed Time (h)
0
Sorting out the boxes and garage
3
1
Steering Rack and Left Wishbones
5
2
Right Wishbones, Hubs
4
3
Put in the missing spring washers in the dampers. Put the calipers on. Put the flexible brake hoses on. Put the heater in (unplumbed). Bolted the gearbox, bell housing and engine together. Spent a lot of time looking for bits.
7
4
A mixed day of little bits. Torqued up the bell housing and gearbox. Put the engine mounts in. Searched for the next parts and read the manual on getting the engine ready to go in.
3
5
Horns, Water Bottle, Jet Nozzle, Gearbox Rubber Mount, stare at hoses and despair that they look nothing like the manual. Time to get on the web again.
3
6
Engine in. Front ARB Finished. Two people today so technically 10 man hours.
5x2
7
Wiring, Exhaust, Steering
5
8
Cooling system, throttle cable
6
9
Driveshafts, diff, de-dion, propshaft, back brake lines.
5
10
Rear Wheel Hub (Right)
5
11
Rear Wheel Hub (Left), Contralube the electrical connections, silicone between the chassis and lowered floors, torque up the rear end.
5
12
Lots of odd jobs. Some wiring, lighting, handbrake, airbox, exhaust cover etc.
3
13
Painting the underside, tourquing, cycle wings, rear brake connection thread.
6
14
Oils.
6
15
Trim and Bits
7
16
Rear Wheel Arch, IVA Mirrors, Carpet, Roof rails, roll bar, bits
5
17
Starting the Engine, Carpets, Seatbelt Harness
6
18
Hubs, Brakes again, Clutch again, carpet, console, p clips.
6
19
Seatbelts, Seats, Hood, Door, Mats.
5
20
Door, Catches, Underbody Paint
3
21
IVA, Bonnet, Nose, Bits
7
22
More IVA, Mirror, Stickers
2
23
Paint Protection Chat, PBC Chat, Musings
1
24
Tinkering with engine and TPS
3
25
Paint Protection, Fuse Cover, Trim, Earth Fuel Tank, Speed Sensor
2
26
Paint Protection, A Frame Washers
5
27
Painting the grille
2
28
PBC at Caterham Midlands and remedial work once home.
13
29
IVA Test at Chadderton
5
TOTAL
148

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